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:: Production Facilities

FOUNDRY

MELTING SHOP :

Comprises of the following melting units:
A) 4MT Medium Frequency Induction Furnace (Twin shell)
B) 5MT Medium Frequency Induction Furnace
C) 1.5MT Medium Frequency Induction Furnace
D) 1.5MT Medium Frequency Induction Furnace

MOULDING SHOP :

Moulding shops have all the necessary facilities like Sand Mullers, Moulding Boxes & Tackles, Patterns, Mould Drying Ovens, Compressors, Ladles of various capacities from 1000 Kgs to 6000 Kgs.

ASSEMBLY AND CASTING :

Assembly and Casting of Rolls are carried out in Casting Pits of various sizes and depths.

HEAT TREATMENT :

Heat treatments are carried out where ever required in one electric furnace of 30MT capacity. Temperature of the furnaces, during heat treatment cycles, are closely monitored and controlled.

MACHINE SHOP :

The Machine Shop is fully equipped with Heavy Duty Machines of the following type:
(1) Heavy Duty Rough Turning Lathes
(2) Heavy Duty Fininsing Lathes
(3) Roll Grinding Machines with Taper & Cambering attachments
(4) Horizontal Boring Machines
(5) Wobbler Cutting Machines
(6) Vertical Turret Lathe
(7) CNC Machines

The shop is capable of machining Rolls up to 600 mm in diameter, 5000 mm in over all length and up to 6MT in weight.

MATERIAL HANDLING :

The Plants are equipped with handling facilities in the form of E.O.T. Cranes of upto 20MT Capacity.

QUALITY ASSURANCE :

Quality Assurance comprises of Chemical Analysis, Plysical Testing, Metallograph and Metrology. The department is equipped with facilities for both Wet Chemical analysis as well as Spectroscopic Analysis, Ultrasonic Testing Machine, Microscope with accessories, Micrometers, Verniers, Dial Guages etc. for necessary controls of quality in all respects.